Venture-Captain, North Carolina—Central Region
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I got mine through FedEx Office's online tool... Even used the Sovereign Court faction symbol from the community use policy to give it a nice flair. About $16 for a black stamp, IIRC, and it's lasted me almost a year (approx 50 tables or so, tending towards 6 players each).
As far as the initialing, I haven't found a good quick method yet, so I'm also curious what folks have done.
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As an alternative, I've used labels before. Just scan in your signature, buy some appropriately-sized labels (the file folder labels are about right, and use the correct label template in your word processor.
Every word processor I've used since at least 1997 has templates for Avery labels built in, and most labels have a "Same measurements as Avery XXXX" note on the packaging. Just match up the Avery code for your label with the template in your word processor.
If your word processor doesn't have the Avery label templates, you can either download one from Avery's site or use a ruler to measure the label sheet and just create a table with fixed cell sizes that match the label measurements.
A few nice things about this method: You only have to make the template once, then save the file to reprint it. Labels are flat and easy to stick into a folder, and you don't have to worry about ink.
Also, for conventions, we'll use the same method to make a set of event, event code, and date labels, then put a set on each table along with the sign in sheets so GMs don't have to worry about it.